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Transformer Services
Installation & Commissioning
Installation
We can offer a complete installation service or alternatively supply a supervisor to "oversee" and guide the installation, testing and commissioning of your equipment.
We offer complete method statements and risk assessments in accordance with our ISO9001 accreditation. Dedicated site quality plans are compiled for every site contract.
Brush Transformers has a worldwide reputation for the supply and installation of a varied range of electrical power transformers and tapchangers covering various applications and locations. These include land-based Industrial facilities,marine and the oil and gas sectors both onshore and offshore.
Our after sales support personnel are able to provide an unrivalled degree of professionalism, reliability and efficiency when undertaking all manner of service activities involved with equipment installations.
Commissioning
To complement its market-leading position for supplying and installing transformers, we can provide highly qualified and competent commissioning engineers, who are able to undertake the complete electrical testing and commissioning of transformers and ancillary equipment.
Safety
All personnel are supplied with and trained in the correct use of PPE. All work is pre-planned and method statements and risk assessments issued. Each team has one member trained in first aid.
Inspections
As part of a comprehensive maintenance programme, Brush Transformers offers a structured inspection scheme, which can be tailored to meet the operational needs of the installed equipment and facility. These inspections are available for all Brush Transformers products in addition to third party equipment.
By following a structured inspection programme, the equipment outage time is reduced to a known minimum period. It also provides a continuous appraisal of the equipment’s current condition. As a result of each inspection, potential problems arising can be addressed prior to them causing serious failure.
Maintenance
The notion that "prevention is better than cure" lies at the heart of any maintenance programme. Brush Transformers After Sales Support services are fully equipped to provide all existing operators with a bespoke support package. This may be adapted to suit each and every individual operator’s need, wherever the installation is situated.
Maintenance contracts
Brush Transformers can provide short and long term maintenance contracts. These support operators by:
- Enabling a continuous mode of operation. The use of long-term maintenance and health care contracts may be developed to suit the customer’s needs.
- Enabling designation of inspection points, spare parts and recommendations for continued equipment performance.
- Assist in reducing operating costs associated with unplanned outages as a result of equipment failures.
Spares
Using the latest technology available, our data capture system enables us to identify component parts and provide necessary spares for either pre-commissioning or operational requirements.
Repairs
Brush Transformers can provide repair solution either in the field of operation or in our manufacturing facility.
Field Repair
To compliment the inspection capabilities, we can offer a wide range of repair services. These are performed in the field where we have considerable experience working in differing environments including both onshore and offshore installations, worldwide.
Transformers
Typical transformers field repair services offered include:
- Transformer refurbishment
- Radiator repair or replacement
- Cooler equipment replacement
- Cable box replacement
- Oil processing
- Oil replacement
- Tapping switch modification/replacement
- Gasket seal replacement
- Transformer Relocation
- Transformer Up-rating
- Tapchanger Retrofits
Control Systems
Typical power management and cooler control systems services offered include:
- Automatic Voltage Regulator fault finding and calibration
- Cooler Control System fault finding and calibration
- Transformer protection relay testing
- Tapchanger testing
Factory Repairs
When it is not possible to repair equipment in the field due to constraints such as space, environment or lack of suitable resources then Brush Transformers offer a factory base solution. Brush Transformers possesses comprehensive manufacturing facilities manned by professional personnel for repairing and overhauling equipment. These facilities are supported by technical and project functions to achieve complete customer satisfaction.
Transformers
Typical transformer factory repair services offered include:
- Tank replacement
- Winding rewind
- Core replacement
- Tapchanger overhaul
- Transformer uprating
- High voltage testing
Facilities
Brush Transformers offer services at its manufacturing bases in Loughborough, England and Abu Dhabi, UAE which aid its worldwide After Sales Support activities.
These factory-based facilities include:
- Work shops with cleaning facilities and vacuum drying ovens
- Modern machining and fabrication facilities
- Coil manufacturing and core manufacturing facilities
- Assembly work shops including large capacity craneage
- High voltage test facility