Design

Brush Transformers strive to ensure that our products and services consistently provide the best value, in the most cost-effective and suitable format for each of our customers individual needs.

From the initial stage of any project, the Design Department employ a wealth of experience to develop product specifications, combining a high degree of engineering integrity with the necessary commercial,
design-for-manufacture and quality considerations. This ensures that our customers receive the optimum design for their specific product requirements.

Sustained Design Excellence is achieved via a program of continuous improvement. The implementation of modern technology, research and product development, coupled with our long experience in the field, allows us to refine the design process whilst taking into account changing customer requirements, material advances and technical design improvements.

When assessing any transformer design it is essential that critical performance values are accurately simulated. The BTL transformer design program suite is a knowledge-based system with capabilities for both 2D and 3D
finite-element modelling.

The design software suite effectively captures many years of transformer design knowledge and experience. Over recent years, the use of Finite Element Modelling methods for transformer design and analysis has proven to be an extremely powerful tool. We employ a fully integrated collection of software modules capable of the generation and solution of electrostatic and electromagnetic finite element models.

Bespoke design software derived from successfully established practices and techniques is combined with the sound numerical techniques encompassed within Finite Element methodology to produce the optimum design for each Customers requirement.

Brush Transformers utilise the latest in CAD technology, investing in software packages such as Onespace Designer Modeling including FE Analysis and Model Manager. This technology enables us to adopt a more streamlined approach to the process of planning, developing and manufacturing of products. This in turn creates an ideal platform for lean product development and achieving increased response rates with our customers.